Vehicle specifications 2002 global electric motorcars e825 2passenger nevamerica us department of energy field operations program. I have a 2002 gem electric car and the bolt pattern is 4x4 and the offset is o. Keep your golf cart running at full power with gem global electric motorcars e825 72v golf cart batteries from batteries plus bulbs. The purpose of this forum is the further the discussion around electric vehicles. Refer to the specification section of this manual or the manufacturers label on the vehicle for. The frame consists of aluminum extrusions welded together. Please call the yard ahead of time to ensure prompt service. The service manual vault has made every effort to make your gem service manual shopping experience as easy as possible. Gem global electric motorcars parts owners 20022010 service repair workshop manual download pdf download now. New batteries the gem goes its own way in construction details, too. The big two in nevs are global electric motorcars, llc, of fargo, north dakota, maker of this gem e825, and montrealbased bombardier, inc. I need some answers regarding and 1999 gem e825 that has not been used for more than a year been sitting in a garage.
How to troubleshoot a gem car gem car parts direct. Find the best used car deals for your search gem e825. Club car 2002 pioneer 1200 owners manual pdf download. A high quality pdf service manual for a 2002 gem global electric motorcars. From mild to wild many styles to choose from to customize your gem car ride the gem car tires and wheels that will add to your riding enjoyment are now available. It comes out via 2 screws in the motor compartment. Gem vehicles can endure some of the toughest conditions along your daily drive. Gem alternate battery charging method if the combined voltage of all batteries reaches 68 volts or less, a safety feature in the onboard charger will not allow the charger to activate.
This was an issue that basically killed the batteries in my gem before i. Complete list of gem error codes gem forum electric forum. Our speed sensor kit comes in 2 configurations, depending upon the. Page 7 specifications gem e2 gem e4 gem es performance motor 5 hp 7. At cart mart, we will treat you right, and provide solutions to your needs that few in our industry can do. A high quality pdf service manual for a 2000 gem e825 2pn.
What makes gem electric vehicles stand out among other lowspeed vehicles in the industry is the fact that they are thoroughly tested at the chrysler proving grounds by top automotive engineers. There is a safety feature built into the charger that will not allow it to come on if the batteries are overly discharged. Carefully unpack the contents of the gem2000, inspect and inventory them. I did a little research and troubleshooting myself using what resources i could find and here is what i can see. Disconnected the overheat relay and still no onboard charging. Use the alternate battery charging method to add a small charge to each battery separately. Gel type of deep cycle batteries will power the gem car, but for recharging, the onboard charger must have the correct charging algorithm selected. Do you require no controller programming technical assitance. Gem car 72 volt electric buggies gone wild golf cart forum. The repair manual download will show you every nut and bolt on your vehicle and will direct you on every mechanical procedure imaginable.
The repair manual download will show you every nut and bolt on your vehicle and will direct you on. The system warranty requires that you return your engine to an authorized club car dealer for blowby gases are led to the breather chamber fuel filter element through the crankcase. Specs include motor type, motor size, top speed, ground clearance, dimensions, person capacity, top speed, turning radius. Gem global electric motorcars parts owners 2002 2010 service repair workshop manual download pdf download now. Early model gem cars use wet cell or flooded type batteries, while the later models switched to gel type batteries.
When shipping a gem2000 back to ceslandtec for calibration or service, always ship it in the original packaging to protect unit from damage. You can also find other images like images wiring diagram, images parts diagram, images replacement parts, images electrical diagram, images repair manuals, images engine diagram, images engine scheme. Our e825 models gem workshop manuals contain indepth maintenance, service and repair information. Fast, friendly, knowledgeable and professional service, every time. Page 2 2002 ds golf car electric vehicle owners manual club car limited three year warranty for 2002 individual golf cars 1. You are just one click away from the service manual you are searching for.
A gem car is powered by a 72voltbattery system, which supplies power to a custom controller and the electricdrive motor. Find everything you need to care for your gem vehicle from owners manuals, quick reference guides, charging information and the latest brochure. Contact us at 8886774961 to check availability and pricing. Ride4fun gem car accessories controllers, speed kits. Gem golf cart electric car 19992007 factory service manual. An onboard charger plugs in to any regular outlet and recharges the batteries for eight to 14 hours, depending on the model. Failure to follow the safety precautions could result in serious injury or death. Contactor is not latching, bdi indicator only turns on initially when the main battery switch is turned on displaying the cycles and time. Page 1 1200 2 0 02 o w n e r s m a n u a l page 3 magneto or electronic ignition system system is used to eliminate blowby gases.
Built with automotivedesigned components, the gem vehicles quality. The big news on the 2002 gem is the bounce in horsepower of the 72volt, gebuilt dc motor from 3. Department of ener gy, office of transportation technology, fleet operations program under award no. I have 2002 gem e825 4 passenger lsv nev gem car and a. Polaris gem owners manual for maintenance and safety. Specs include motor type, motor size, top speed, ground clearance, dimensions, person capacity, top speed, turning radius, wheelbase and payload capacity. I am looking for a plain 14 inch rim that will fit. At low speeds, the manual rackandpinion steering is heavy, but it lightens up as. This is a walk through my journey to upgrade my 2002 gem car motor, wheels, speed controller and batteries, not to mention all of the new paint the stereo and steering wheel and pine tree air. Do you own a 2 or 4 passenger, 72 volt gem car vehicle with a 19 tooth dana spline axle.
When doing business with cart mart, there is no reason to go anywhere else. The battery is normally charged for 814 hours using an onboard charger. A gem car is normally powerdriven by a 72voltbattery, which powers the electricdrive motor and custom controller. Manual action to break the connection the disconnection is physically verifiable the disconnection does not create exposed conductors capable of becoming energized while exposed. At cart mart, we will treat you right, and provide solutions to. This information was prepared with the support of the u. Gem car tires and wheels upgrades available in full range of packages to meet your driving needs. Select your year to locate replacement gem body parts for your gem car. The batteries in it now are from a company in dallas that only sells recon batteries, so im not counting on the current set to be any good. Polaris gem owners manual for maintenance and safety pdf. Gem car battery buyers guide deep cycle battery store. The big news on the 2002 gem is the bounce in horsepower of the 72volt.
This makes the charger switch on automatically after 7 or 14 days so the life of the battery is maintained while the gem is not in use. Find all your gem car parts including replacement body parts. I have charged each battery individually and have the system up to 95% charged. The overhead loops that serve as roll bars and roof supports are also aluminum extrusions bent to shape, powdercoated, and bolted to the frame. Gem car parts direct gem body gem car parts direct. Specs include motor type, motor size, top speed, ground clearance, dimensions, person capacity, top speed, turning. If you encounter problems charging your gem, follow these guidelines. Trouble with charging the batteries, the onboard charger is not working. Gem car charger replacement guide deep cycle battery store.
The following items should be contained in your package. Gem global electric motorcars e825 series 19992010 service repair workshop manual download pdf download now. Good morning sir, i have 2002 gem e825 4 passenger lsv nev gem car and a month ago it just stopped moving. This vehicle complies with the mandatory requirements of nev america technical specifications, revision 0 as follows. Global electric motorcars gem have gained uses at industrial complexes, universities, airports and planned communities due to environment concerns and fluctuating fuel prices. Some of the following codes do not appear in the factory manual.
Is your gem vehicle used on road, in flat or rolling hill environment only. I have a 2002 gem electric car and the bolt pattern is 4x4. Gem global electric motorcars e825 72v golf cart batteries. Global electric motorcars gem service repair workshop manual download pdf download now. If you have a dirty old paper copy of this manual or a pdf copy of this manual on your computer and it crashed we can help. Ds club car specs buggies gone wild golf cart forum. Our repair manual, owners manuals and parts catalogs downloads contain all information youll need.
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