At cart mart, we will treat you right, and provide solutions to. When shipping a gem2000 back to ceslandtec for calibration or service, always ship it in the original packaging to protect unit from damage. Page 2 warning read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Global electric motorcars gem have gained uses at industrial complexes, universities, airports and planned communities due to environment concerns and fluctuating fuel prices. Gem global electric motorcars parts owners 2002 2010 service repair workshop manual download pdf download now. A high quality pdf service manual for a 2002 gem global electric motorcars. Do you own a 2 or 4 passenger, 72 volt gem car vehicle with a 19 tooth dana spline axle. If you encounter problems charging your gem, follow these guidelines. You are just one click away from the service manual you are searching for. Polaris gem owners manual for maintenance and safety. I have charged each battery individually and have the system up to 95% charged. This information was prepared with the support of the u. Specs include motor type, motor size, top speed, ground clearance, dimensions, person capacity, top speed, turning. Page 7 specifications gem e2 gem e4 gem es performance motor 5 hp 7.
I have 2002 gem e825 4 passenger lsv nev gem car and a. Club car 2002 pioneer 1200 owners manual pdf download. Gem vehicles can endure some of the toughest conditions along your daily drive. This was an issue that basically killed the batteries in my gem before i.
Gem global electric motorcars e825 72v golf cart batteries. Carefully unpack the contents of the gem2000, inspect and inventory them. Please call the yard ahead of time to ensure prompt service. Gem global electric motorcars parts owners 20022010 service repair workshop manual download pdf download now.
Page 1 1200 2 0 02 o w n e r s m a n u a l page 3 magneto or electronic ignition system system is used to eliminate blowby gases. Failure to follow the safety precautions could result in serious injury or death. Gel type of deep cycle batteries will power the gem car, but for recharging, the onboard charger must have the correct charging algorithm selected. Good morning sir, i have 2002 gem e825 4 passenger lsv nev gem car and a month ago it just stopped moving. From mild to wild many styles to choose from to customize your gem car ride the gem car tires and wheels that will add to your riding enjoyment are now available. There is a safety feature built into the charger that will not allow it to come on if the batteries are overly discharged.
Our repair manual, owners manuals and parts catalogs downloads contain all information youll need. At low speeds, the manual rackandpinion steering is heavy, but it lightens up as. Trouble with charging the batteries, the onboard charger is not working. Fast, friendly, knowledgeable and professional service, every time. Refer to the specification section of this manual or the manufacturers label on the vehicle for. Some of the following codes do not appear in the factory manual. New batteries the gem goes its own way in construction details, too. Our speed sensor kit comes in 2 configurations, depending upon the. The big news on the 2002 gem is the bounce in horsepower of the 72volt. Built with automotivedesigned components, the gem vehicles quality. I have a 2002 gem electric car and the bolt pattern is 4x4. Contact us at 8886774961 to check availability and pricing.
The overhead loops that serve as roll bars and roof supports are also aluminum extrusions bent to shape, powdercoated, and bolted to the frame. Contactor is not latching, bdi indicator only turns on initially when the main battery switch is turned on displaying the cycles and time. Gem car battery buyers guide deep cycle battery store. Gem car 72 volt electric buggies gone wild golf cart forum. Disconnected the overheat relay and still no onboard charging. Ds club car specs buggies gone wild golf cart forum. Gem car charger replacement guide deep cycle battery store. A gem car is normally powerdriven by a 72voltbattery, which powers the electricdrive motor and custom controller. Polaris gem owners manual for maintenance and safety pdf. When doing business with cart mart, there is no reason to go anywhere else. Manual action to break the connection the disconnection is physically verifiable the disconnection does not create exposed conductors capable of becoming energized while exposed. Our e825 models gem workshop manuals contain indepth maintenance, service and repair information.
The repair manual download will show you every nut and bolt on your vehicle and will direct you on every mechanical procedure imaginable. Gem alternate battery charging method if the combined voltage of all batteries reaches 68 volts or less, a safety feature in the onboard charger will not allow the charger to activate. Vehicle specifications 2002 global electric motorcars e825 2passenger nevamerica us department of energy field operations program. How to troubleshoot a gem car gem car parts direct. I need some answers regarding and 1999 gem e825 that has not been used for more than a year been sitting in a garage. Because the most common cause of speed sensor failure is the result of a broken speed sensor magnet, our speed sensor kit includes a replacement magnet. It comes out via 2 screws in the motor compartment. Department of ener gy, office of transportation technology, fleet operations program under award no. I did a little research and troubleshooting myself using what resources i could find and here is what i can see.
The batteries in it now are from a company in dallas that only sells recon batteries, so im not counting on the current set to be any good. Gem global electric motorcars e825 series 19992010 service repair workshop manual download pdf download now. Select your year to locate replacement gem body parts for your gem car. Ride4fun gem car accessories controllers, speed kits. You can also find other images like images wiring diagram, images parts diagram, images replacement parts, images electrical diagram, images repair manuals, images engine diagram, images engine scheme. If you have a dirty old paper copy of this manual or a pdf copy of this manual on your computer and it crashed we can help. A high quality pdf service manual for a 2000 gem e825 2pn. The service manual vault has made every effort to make your gem service manual shopping experience as easy as possible. The purpose of this forum is the further the discussion around electric vehicles. This makes the charger switch on automatically after 7 or 14 days so the life of the battery is maintained while the gem is not in use. This is a walk through my journey to upgrade my 2002 gem car motor, wheels, speed controller and batteries, not to mention all of the new paint the stereo and steering wheel and pine tree air. Specs include motor type, motor size, top speed, ground clearance, dimensions, person capacity, top speed, turning radius.
The frame consists of aluminum extrusions welded together. At cart mart, we will treat you right, and provide solutions to your needs that few in our industry can do. I am looking for a plain 14 inch rim that will fit. What makes gem electric vehicles stand out among other lowspeed vehicles in the industry is the fact that they are thoroughly tested at the chrysler proving grounds by top automotive engineers. The battery is normally charged for 814 hours using an onboard charger.
Global electric motorcars gem service repair workshop manual download pdf download now. The big news on the 2002 gem is the bounce in horsepower of the 72volt, gebuilt dc motor from 3. Gem car tires and wheels upgrades available in full range of packages to meet your driving needs. This vehicle complies with the mandatory requirements of nev america technical specifications, revision 0 as follows. Find all your gem car parts including replacement body parts. Gem golf cart electric car 19992007 factory service manual. Specs include motor type, motor size, top speed, ground clearance, dimensions, person capacity, top speed, turning radius, wheelbase and payload capacity. Find everything you need to care for your gem vehicle from owners manuals, quick reference guides, charging information and the latest brochure. Find the best used car deals for your search gem e825. The following items should be contained in your package. An onboard charger plugs in to any regular outlet and recharges the batteries for eight to 14 hours, depending on the model. Is your gem vehicle used on road, in flat or rolling hill environment only. Gem car parts direct gem body gem car parts direct.
Use the alternate battery charging method to add a small charge to each battery separately. The system warranty requires that you return your engine to an authorized club car dealer for blowby gases are led to the breather chamber fuel filter element through the crankcase. Keep your golf cart running at full power with gem global electric motorcars e825 72v golf cart batteries from batteries plus bulbs. Page 1 2015 owners manual for maintenance and safety read this manual carefully. A gem car is powered by a 72voltbattery system, which supplies power to a custom controller and the electricdrive motor. Early model gem cars use wet cell or flooded type batteries, while the later models switched to gel type batteries.
I have a 2002 gem electric car and the bolt pattern is 4x4 and the offset is o. The repair manual download will show you every nut and bolt on your vehicle and will direct you on. Do you require no controller programming technical assitance. Complete list of gem error codes gem forum electric forum. Replacement speed sensor for ride4fun hp motors only.
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